China wholesaler Factory Price High Precision Od1230 Forged Container Crane Sheave for Money Gram with high quality

Product Description

 

Factory Price High Precision Od1230 Forged Container Crane Sheave for Money Gram

Product Description

Sheave features

1) Material: Q235B, Q345B, 35#, 45#, 60#, SSW-QR1, S45C

2) Groove surface quench: HRC45-55

3) Groove surface quench depth: 2mm-2.5mm

4) groove MT after heat treatment and welding line UT and MT

4) Max processing diameter: 2, 000mm

5) Short production cycle

It is used for crane equipment, port equipment, oil drilling rig and so on.

Note: For special order, please provide drawing sample and technical details.

Code Wire rope diameter(mm) Main dimension(mm)  B
Groove diameter Outside diameter R Groove Width Shaft diameter Bearing hole width
BX1251 10-14 355 400 7 37 55 64
BX2251 >14-19 450 510 10 50 80 74
BX3251 >19-23.5 560 631 12 60 95 90
BX4251 >23.5-30 710 800 15 73 130 106
BX5251 >23.5-30 900 1012 19 92 160 128
BX6251 >30-37 1000 1126 22 104 160 128
BX7251 >43-50 1250 1402 26 123 190 148
BX8251 >50-58 1400 1572 29 135 190 148

Detailed Photos

 

 

Our Advantages

Application

 

Other Products

 

 

 

 

Company Profile

Factory introduction

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. is a high-tech enterprise registered in HangZhou City of ZheJiang Province, which is mainly engaged in the design and manufacture of spare parts for metallurgy equipment, hoisting machinery, oil drilling rigs, and heavy decelerator boxes.

Our company boasts a professional team who is full of vitality, with high efficiency, and industry minded. Our R&D technicians are highly skilled with rich experience, and possess strong design and development capabilities. There are 2 experts in our company who enjoy the state special allowance. We have carried out broad cooperation with renowned factories and design institutes both at home and abroad.

With advanced design, outstanding manufacturing crafts and vigorous management, the whole manufacturing process of our company is conducted by strictly implementing strict quality management system. Our products are widely used by a great number of steel plants in China and exported overseas, where they have received high praise from our customers.

By following the enterprise philosophy of innovation, quality and creating value for the clients, our company is constantly bringing in advanced technologies from home and abroad. We are committed to taking the enhancement of product quality, safety and reliability as our responsibility and striving for providing high quality products and perfect services to the clients.

HangZhou CHINAMFG Metallurgy Equipment Manufacturing Co., Ltd. Warmly welcomes you to be our distinguished clients and friends.

Customer Visiting

Certifications

Packaging & Shipping

Sever&FAQ

Our Service:

If you are interested in any of our products, please contact me freely! Warmly Welcomed your visit to our factory in China, OEM service will be ok.

 

FAQ:
Q: What information should I provide if I want to order the products?
1) Product information: Quantity, specification
2) Delivery time required.
3) Shipping information: Company name, address, phone number, destination seaport/air port.
4) Forwarder’s contact details if there is any in China.
 
Q: How about your payment terms?
A: 30% -50%deposit, with the balance before delivery, we accept T/T and L/C at sight.
 
Q: Can I use our own logo?
A: Yes, we can produce by using your own logo if you need.
 
Q: How about sample & MOQ policy?
A: Welcome sample order. MOQ can be 1 set.
 
Q: What is your lead time for your goods?
A: Normally 30 days after confirmed order,  

 

Sheave: Goods Crane
Pulley: Lifting Equipment
Usage: Lifting Equipment Parts
OEM: Ok
Process: Forged
Others: Customized in Drawing or Samples
Customization:
Available

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Customized Request

pulley

Can sheaves be integrated into existing mechanical systems for upgrades?

Yes, sheaves can often be integrated into existing mechanical systems as part of upgrades or improvements. Sheaves, also known as pulleys, are versatile components that can be incorporated into various types of machinery and systems. Here are some considerations when integrating sheaves into existing mechanical systems:

  • Compatibility: Before integrating sheaves into an existing system, it is important to assess their compatibility. Consider factors such as the dimensions, load-bearing capacity, and operating requirements of the sheaves, ensuring they align with the specifications of the existing system.
  • System analysis: Conduct a thorough analysis of the existing mechanical system to identify areas where sheaves can be beneficial. Determine the specific objectives of the upgrade, such as improving efficiency, increasing power transmission capabilities, or reducing wear and tear on components.
  • Engineering and design: Engage with qualified engineers or experts to design and engineer the integration of sheaves into the existing system. This may involve selecting the appropriate sheave sizes, types, and materials, as well as designing the necessary supports, mounts, or modifications to accommodate the sheaves.
  • Load and stress analysis: Evaluate the load distribution and stress factors within the existing system to ensure that the integration of sheaves does not exceed the system’s design limits. Consider the potential impact on other system components and make any necessary adjustments or reinforcements to handle the increased loads or changes in operating conditions.
  • Installation and alignment: Proper installation and alignment of the sheaves are critical to their effective integration. Follow manufacturer guidelines or consult with experts to ensure precise installation, including correct positioning, alignment of grooves, and tensioning of belts or ropes.
  • Testing and monitoring: After integrating sheaves into the existing system, perform thorough testing to verify their performance and assess the overall system functionality. Monitor the system during operation to identify any issues or adjustments required to optimize the integration of the sheaves.
  • Maintenance and service: Incorporate the integrated sheaves into the regular maintenance and service schedule of the existing system. This includes inspecting and lubricating the sheaves, monitoring their wear and alignment, and addressing any maintenance needs specific to the sheaves.

By following these considerations and best practices, sheaves can be successfully integrated into existing mechanical systems, providing upgrades and improvements to enhance system performance, efficiency, and longevity.

pulley

What maintenance practices should be followed to ensure the reliability of sheaves?

To ensure the reliability of sheaves, proper maintenance practices should be followed. Regular maintenance helps to identify and address potential issues before they escalate, extends the service life of sheaves, and ensures optimal performance. Here are some maintenance practices that should be followed:

  • Inspection: Regularly inspect sheaves for signs of wear, damage, or misalignment. Look for cracks, chips, or deformations in the sheave body, as well as wear patterns on the groove surfaces. Inspect the bearings for any signs of wear or excessive play.
  • Cleaning: Keep the sheaves clean by removing dirt, dust, and debris. Accumulated debris can interfere with proper belt or rope alignment, increase friction, and cause premature wear. Use appropriate cleaning methods and avoid using harsh chemicals that could damage the sheave or its components.
  • Lubrication: Follow the manufacturer’s recommendations for lubrication. Proper lubrication reduces friction, minimizes wear, and helps maintain the smooth operation of the sheave. Apply lubricant to the bearings, ensuring they are adequately greased for optimal performance.
  • Alignment: Check the alignment of the sheaves regularly. Misaligned sheaves can cause belt or rope slippage, uneven wear, and increased stress on the system. Adjust the alignment as necessary to ensure proper belt tracking and minimize unnecessary strain on the sheave and associated components.
  • Tension: Maintain proper tension in the belts or ropes. Improper tension can lead to slippage, reduced power transmission, and accelerated wear. Follow the manufacturer’s recommendations for the appropriate tension level and adjust as needed.
  • Replacement: Replace sheaves or components that show significant wear, damage, or signs of fatigue. Continuing to use worn or damaged sheaves can compromise performance, increase the risk of system failure, and potentially cause damage to other components.

By following these maintenance practices, the reliability and longevity of sheaves can be ensured. Regular inspections, cleaning, lubrication, alignment checks, tension maintenance, and timely replacement of worn components contribute to the optimal performance and smooth operation of sheave systems.

pulley

How does the groove profile of a sheave affect its functionality?

The groove profile of a sheave plays a crucial role in determining its functionality and performance. The design and characteristics of the groove directly impact the interaction between the sheave and the cable or rope, affecting factors such as grip, slippage, efficiency, and wear. Here are some ways in which the groove profile of a sheave affects its functionality:

  • Grip and Traction: The groove profile determines the grip and traction between the sheave and the cable or rope. It provides a contact surface that allows the cable or rope to grip and transmit force effectively. The groove profile should be designed to maximize contact area and prevent slippage, ensuring efficient power transmission and load handling.
  • Alignment and Tracking: A well-designed groove profile helps in aligning and tracking the cable or rope properly. It keeps the cable or rope centered within the groove, minimizing the risk of misalignment, rubbing against the sheave edges, or coming off track. Proper alignment and tracking are essential for smooth operation, reduced wear, and extended service life.
  • Reduced Friction: The groove profile can influence the amount of friction between the sheave and the cable or rope. A smooth and rounded groove profile reduces friction, allowing the cable or rope to move more freely with minimal energy loss. This promotes efficiency and reduces wear on both the sheave and the cable or rope.
  • Load Distribution: The groove profile helps in distributing the load evenly across the cable or rope. By providing a well-defined contact area, the groove profile ensures that the load is distributed uniformly, reducing stress concentrations and preventing premature wear or failure of the cable or rope.
  • Wear Resistance: The groove profile should be designed to minimize wear on both the sheave and the cable or rope. Abrupt changes in groove shape or sharp edges can cause excessive wear and damage to the cable or rope. A properly designed groove profile with appropriate radii and smooth transitions reduces wear, extends the lifespan of the components, and improves overall system reliability.

In summary, the groove profile of a sheave significantly impacts its functionality by influencing grip, alignment, friction, load distribution, and wear resistance. Proper design and selection of the groove profile are essential to ensure optimal performance and longevity of the sheave and the associated cable or rope.

China wholesaler Factory Price High Precision Od1230 Forged Container Crane Sheave for Money Gram   with high quality China wholesaler Factory Price High Precision Od1230 Forged Container Crane Sheave for Money Gram   with high quality
editor by CX